วันศุกร์ที่ 24 กันยายน พ.ศ. 2553

The future of high speed cutting tools



 

 
    With the demand of mold product and manufacturing quality is higher and higher, the high speed cutting technology has becomes the mainstream of the current mold industry. Many of the famous machine manufacturer such as DMG,SCHLEIFRING ,AGIE CHARMILLES, JAPAN’S MAKINO launched new style mold processing machine and machining centre in this show. Although the product type and application are different, but the higher cutting speed and machining precision is their common characteristics.
 
   SCHLEIFRING launched new style high speed milling machining center (MIKRONXSM600U) which can machining mold & high value-added components. Main axis rev speed is 36000 rpm, linear shaft and shaft are direct-drive technology, all the axes of the dynamic performance of staggering parameters(rapid traverse speeds 80 n/min ,acceleration 205G)
 
    MDG launched  HSC series high speed milling machining center, it can  machining workpiece with various size and 5-axis high speed milling,it also can machining 1800KG large parts. Beside that, the rev speed of HSC20 linear is 42000 rpm. ULTRASONIC 20 linear can be completed in one machine for soft, hard or superhard materials, ultrasonic milling and high speed milling.
 
    Germany OPS-INGERSOLL  high speed machining center ---OPS550, its axis rev speed is 50000 rpm, Three-stroke 550m 400mmⅹ400mm, it can machine the material hardness than HRC60 and graphite, composite materials. It also suit for precision tooling and machining electrodes.
 
High efficiency cutting tools have the big market share
 
    According to statistics, China’s demand for cutting tools is more than 8 billion RMB, including high precision, high efficiency, high reliability and modern tools, such as super hard indexable cutting tools made of carbide and ceramic tools , the spending of these cutter is about 1.5 billion RMB, about 80-85% need to import, the cutter for manufacturing mold accounted for above 90%. Because the mold manufacturer need high precision, high efficiency, high reliable ,professional cutting tools very urgently, so the high-performance cutting tools will have the great market share in China.
 
    In this exhibition, ISCAR highly embodied SUMOS series cutter with 3P concept. 3P means the product have superior performance characteristics(P)/dramatically increase customer productivity (P)/ help the customer win high profit ASAP (P). ISCAR tool international trading(shanghai) CO.,ltd, general manager of Li Yupu said that now the 3p became the new standard service of their company.
 
    Based on mold processing, ISCAR develop transformer end mill (MUSTER) and provide large overhanging arbor, it has high efficiency and can replace HSS end mill and solid carbide end mills. High-speed cutting tools for machining mold will become the mainstream of China’s metal processing.

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